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Poka yoke methods ppt


poka yoke methods ppt

Reference: Benefits: Back to Top visual management Reference: Benefits: example - - Back to Top VSM Value Stream Map Reference: Benefits: example - - Back to Top VSN Value Stream Network Reference: Benefits: example - - Back to Top waste Any task, process, or portion.
ZQC programs generally consist of the following components: Source inspection - Ensuring incoming materials WIP are free from defects before being processed Zero defects - Ensuring no defective materials are passed along to the next work area Pokeyokes - Simple fixtures which either prevent mistakes.
Back to Top gemba A Japanese term, it refers to the 'actual place or 'shop floor'.
'Cpk' is a similar index, which assumes that normal 'process drift' will occur over large production volumes.From a lean perspective, it means performing simultaneous operations, or performing two or more activities in a single motion.Note: Because customers are 'required' to pay blackjack system martingale for waste (due to pricing) doesn't mean they are 'willing' to pay for.The result is a 13 step map with 2 decision points and possibly 2 rework loops.Motion - Any movement my people or machines that does not actually transform product from one state to another.A six sigma 'rule of thumb' is that a process will drift.5 standard deviations over the long run (this number was 'observed' at Motorola, and may vary depending on the process being measured).By alleviated the bottlenecks, system flow is enhanced, thereby supporting the objectives of lean implementation.Automation: During this phase, process information coral casino bonus terms and conditions collection equipment is purchased to perform tasks more efficiently than humans.Reference: Zero Quality Control, poka-yoke Benefits: Root causes often affect more problems than the one being researched.Business process maps work in much the same way. Simply put, by becoming a Lean organization, you mprove personal effectiveness, increase productivity and create greater customer value with less resources.Back to Top 3G (or 3 GEN refers to 3 Japanese words to guide decision making: Gemba (real place Gembutsu (real thing Genjitsu (real data).Describe the various Lean roles, contents.A water spider should be considered the 'nascar pit crew' for the production team, without which it would be impossible to 'win the race'.Additionally, smaller batches make it easier to control production and quality.




Reference: gemba, back to Top 3P, production Preparation Process - Also known as 'pre-production planning 3P is a powerful and transformative advanced manufacturing tool.Reference: improvement workshop, kaizen blitz, kaizen event Back to Top Bodek, Norman Norman Bodek, as the founder of Productivity Press, was the first publisher for the Japanese authors from Toyota ( Ohno, Shingo, etc.).Back to Top AIW Accelerated Improvement Workshop - See 'improvement workshop'.The downside of using leading metrics is that they are never guaranteed to be 100 accurate.Reference: external customer, internal customer, value, waste Benefits: Understanding who pays for goods or services is the first step in determining value for that customer.Describe the Problem: Describe the problem in measurable terms.Business process maps serve many needs.Most commonly referred to as 'production cells 'manufacturing cells or 'service cells'.As many of you know, this process is not as simple a stated but as a matter of understanding, framing the process at a high level and representing it in such a way that others can understand it is the objective of a high level.Implement Permanent Corrective Actions: Define and implement the permanent corrective actions needed.Applied in this manner, kaizen can have the same affect as large, costly, infrequent changes ( kaikaku ).Eliminate management by numbers, numerical goals.
E nergy - Look for ways to reduce power requirements.


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